Hello Friends , I am Ashok Bavliya and today we will Continue our new Course on the topic of the operation management with start next blog " Hedging Against Risk "
Let's understand why inventory and how inventory is used to hedge against supply chain was in order to do that.Let's first of all understand what is the risk the risk that we call uncertainty is the risk of demand.Demand uncertainty or supply but the risk is exacerbated with time.
If there is no lead time we can for every demand surge always produce more over the longer lead time.The more risk different faces if we have this understanding now we can design the tools first of all
we can improve the forecast.We can buy more information we can get information on point of sale and use that to target customers better and improve our overall understanding offerings.
We can of course multi-source by multi-source and using multiple vendors for the same product even if one fails or has some delays we can always replenish from others.These are simple steps one can take but they want to discuss three more interesting steps reducing lead time inventory pooling and delay differentiation reducing lead time can be done.
The
simplest way by on shoring bringing your plant bring your manufacturing
onshore.
In
this case this is an interview with the times with the CEO of Dependent.
So
the question was why did you decide to open your new factory in the United
States.
The
response time for orders coming from China is three weeks in all of our brewery
clients want our
products faster.That's the first thing they say when we meet with them we'll break even on production but come out ahead when once we factor in lead time right now we're losing customers because of it.
One
can view it this way but it is very simple as we said before if there is no
lead time there is no
need to carry any safety stock.There is no risk to hedge against any increase in demand.
You
can immediately order more over the longer the lead time the more inventory you
need to carry more of
that the longer the time the more units are currently in the sea or in
different
by bringing your manufacturing on shore you reduce the amount of inventory needed and you overall reduce the amount of time you spend from the moment that you place an order until they are being purchased.
What if you cannot reduce your lead time a tool many firms use and more and more firms when it comes to e-commerce use is the idea of centralization inventory pooling.In this example this picture taken from Amazon one of their new warehouses Amazon centralized theirsupply chain initially to one warehouse.
Now
a bit more but still the idea of centralizing and pulling inventory rather than
carrying them in
many different stores.You don't understand that.Think about the situation where you have a book that sells only one item a year.
If
you have 50 different stores in 50 different states you need to carry at least
one version of that
book
at least one copy in each store to be able to offer any type of service level
with respect to the
product.Now imagine a situation where you have only one warehouse and you allow customers to place the orders on line.
Know you know that you're going to have maybe 50 copies a year that you need to sell but now you don't need to carry that much inventory probably with only five units maybe 10 you can support the entire demand.And whenever there is an order place you can replenish it back to the Kleffel by pulling the inventory together and the math can be a bit more complicated.
What
you can do is reduce significantly the amount of inventory you need to carry in
the system.
And
as we said before reducing inventory allows you to reduce the time and improve
the forecast.
This
is one of the main drivers for e-commerce over what confirms that must have
brick and mortar.
What
can they do.
The
example taken from Nordstrom showed some of the innovation one can have along
these lines.
In the case of a Nordstrom this is a quote from the New York Times.The change works this way say that the shopper was looking for a blue Mike Jacobs handbag from the car.
She
could see where it was available at nearby stores and reserve it and pick it up
the same day.
What's significant is the Web warehouse was out of that bag.It did not matter.Inventory from North 215 wrigglers stores is also included.
Maybe
that was just one hand bank left in the entire company sitting for long way in
the back of the
Roseville feel store.It would be displayed online in the store employees would ship it to the Web customer.
And
this is really one of the most interesting innovations when it comes to
inventory management.
The
fact that even though you don't carry this inventory in one place you doesn't
matter doesn't mean
that
you cannot manage it as if it's one place allowing you to provide superior
customer service to
your
web customer superior customer service to your store customers while having a
reduced amount of
inventory
and the high service level.
The
idea of centralization doesn't stop only at pulling demand from different
graphical areas.
One
can take it one more step is the way to offer higher variety and higher
customization level to your
customers.In this case we look at Timbuktu.
Timbuktu allows customers to customize their messenger bags and to choose what stripes they want what colors they want in a huge variety.How can you offer that variety in a cost effective way.One way of course is just to try to carry inventory from each type.
That's clearly not cost effective your own to either overstock or understood on literally each and every variant d enervation Timbuktu had was to carry what we call a platform platform made that you carry great bags and you postpone delay the moment that you need to actually decide on what exact variant this product will be only when the customer places that order only then you're going to take this platform this gray bag and attach the thing that the customer wanted.
Again
the idea that now you carry only pleasant bags only gray bags and you are not
as exposed to the
risk
of others talking or overstocking.
And
the idea is as we said before reducing the amount of inventory while providing
superior service
level
at a significantly higher variety.
I hope you Like it and I will see you in the next one , And Don't Forget to Login with Business Vala
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